Breakdowns out of nowhere
A major component fails mid-shift, a machine is parked for weeks and production targets slip.
CCM · Component Condition Monitoring
Catch failing components before they stop your fleet.
A failed engine, transmission or final drive costs far more than the part. You lose production, pay for emergency repairs and wait for spares. CCM turns your oil sampling programme into an early-warning system and flags components that need attention long before they fail.
Early warningNormal, attention, critical at a glance
Fewer surprisesPlan repairs instead of reacting
Full complianceNo more missed oil samples
The problem
The real cost of a surprise failure
Lab reports nobody reads
Oil analysis results arrive as PDFs in someone’s inbox, and the warning signs get missed.
Samples that never get taken
Without a clear schedule, sampling intervals slip and you lose the early warning you’re paying for.
The solution
How CCM solves it
Every component, one clear status
Each engine, transmission and drive is rated normal, attention or critical, so your team knows exactly where to look first.
Sampling on schedule, every time
Track pending and received samples, sampling age and overall sampling compliance across every site.
See where your oil is going
Oil consumption by component, machine and equipment type reveals leaks and abnormal wear early.
Spend where it matters
Component budget summaries and performance by site and equipment type show where maintenance money delivers the most.
Reports ready for the boardroom
Monthly and yearly oil-analysis reports, ready to share with management and OEMs.
Who it’s for
Value for everyone on site
Maintenance managers
Plan component changes before they become breakdowns.
Reliability engineers
Trend component health across the whole fleet.
Mine managers
Protect production from unplanned downtime.
Finance
Fewer emergency repairs and more predictable spend.
Optional add-ons
CCM works on its own. Add more if you like.
Every MineSoft product is sold separately. These ones connect naturally with CCM if you ever need them.
FAQ
Component Condition Monitoring: frequently asked questions
What is component condition monitoring?
It is tracking the health of major components such as engines, transmissions and final drives, mainly through regular oil sampling, so problems are found while they are still cheap to fix.
How does CCM help reduce downtime?
CCM brings every oil sample result into one place, rates each component as normal, attention or critical, and highlights what needs action, so repairs are planned instead of happening after a failure.
Can we track sampling compliance across sites?
Yes. CCM shows pending and received samples, sampling age and overall compliance per site, so missed samples are spotted immediately.
Do we need other MineSoft products to use CCM?
No. CCM is a standalone product. If you also use Workshop & Warehouse (WAW), component warnings can become planned workshop jobs with the right parts ready.
Catch failing components before they stop your fleet. Let’s show you how.
Book a short demo. We’ll look at your operation and show you what CCM can deliver on your site.